Abrasion Resistant Ceramic Mosaic
Our Abrasion Resistant Ceramic Mosaic is a high-purity alumina wear lining engineered for demanding industrial environments with severe abrasion, impact, and corrosion. Manufactured from ≥92% Al₂O₃ fine powders and sintered at high temperature, these ceramic mosaic tiles deliver outstanding anti-wear performance, long service life, and stable operation across mining, coal handling, power plants, cement production, steel mills, and other bulk-material systems.
When equipment components face continuous friction from ores, coal, clinker, and other abrasive materials, Abrasion Resistant Ceramic Mosaic provides a durable and cost-effective protection solution that significantly lowers maintenance downtime and reduces total operating cost.
Key Advantages of Abrasion Resistant Ceramic Mosaic
1. Superior Hardness & Wear Resistance
Rockwell hardness: HRA 80–90, close to sapphire
Wear resistance: up to 266× manganese steel
Extends equipment service life dramatically under continuous abrasion
2. Lightweight but Extremely Strong
Density: ~3.6 g/cm³, about half of steel
Reduces structural load and minimizes fatigue on equipment surfaces
3. High Corrosion & Temperature Resistance
Excellent chemical stability against acidic or alkaline materials
Reliable performance at temperatures up to ~350°C (standard adhesive bonding)
4. Flexible Tile Options for Flat & Curved Surfaces
Shapes: square or hexagonal
Square sizes: 10–25 mm
Hexagonal sizes: 12–20 mm
Thickness: 3–20 mm (customizable)
Suitable for complex geometries such as elbows, cyclones, chutes, and hopper walls.
5. Proven Industrial Reliability
Widely used in mining, coal preparation, cement grinding, steel conveying systems, and material transport equipment
Stable performance even under high-impact, high-load, or fast-moving material flow
Technical Specifications
| Parameter | Typical Value |
|---|---|
| Product Name | Abrasion Resistant Ceramic Mosaic |
| Alumina Purity | ≥92% |
| Hardness | HRA 80–90 |
| Density | 3.6 g/cm³ |
| Tile Shape | Square / Hexagonal |
| Tile Size | Square 10–25 mm; Hex 12–20 mm |
| Thickness | 3–20 mm |
| Working Temperature | ≤350°C (based on bonding system) |
| Installation | Adhesive bonding / steel-plate welding + ceramic |
Abrasion resistant ceramic mosaic common specifications: Unit: mm
|
Specification |
Length (L) |
Width (W) |
Thickness (H) |
Remark |
|
Square lining ceramic mosaic |
10-25 |
10-25 |
3-20 |
paste |
|
Square linging mat/sheet |
500 |
500 |
3-20 |
paste |
|
hexagonal lining ceramic mosaic |
12-20 |
3-20 |
3-10 |
paste |
|
hexagonal lining mat/sheet |
300 |
300 |
3-20 |
paste |
Custom shapes, pre-assembled mosaic panels, and matching adhesive systems are available upon request.
Typical Applications
The Abrasion Resistant Ceramic Mosaic is ideal for equipment surfaces with severe sliding wear, including:
Mining & Coal Industry
Chutes
Hoppers
Transfer points
Belt conveyor impact zones
01
Power Plants
Pulverizing systems
Ash handling pipelines
Dust collection units
02
Cement Plant
Clinker handling equipment
Cyclones
Separator inlets and outlets
03
Steel & Metallurgy
Slag conveying systems
Iron ore feed systems
04
Wherever abrasive particles cause rapid component wear, ceramic mosaic tiles deliver long-term protection.
Benefits to Your Plant
Greatly extended wear life of pipes and equipment
Reduced unplanned downtime and fewer maintenance shutdowns
Lower total cost of ownership (TCO)
Better operational efficiency and equipment reliability
Custom solutions for various materials, temperatures, and installation methods
Quality Assurance
Every batch of Abrasion Resistant Ceramic Mosaic undergoes strict inspection for:
Dimensional accuracy
Hardness and density
Microstructure quality
Wear-resistance performance
We provide testing reports and support OEM/ODM production for engineering contractors and equipment manufacturers.
Customization & Ordering
Send us your equipment drawings or working condition details, and we will design a complete ceramic lining solution using Abrasion Resistant Ceramic Mosaic tiles.
Free samples are available for performance evaluation.
Send Inquiry
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